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Gallery: Boeing's PTF Conversion Line At London Gatwick

James Pozzi June 28, 2022

MRO Capabilities

Credit: Boeing

Boeing opened its MRO facility at London Gatwick Airport in late 2019, originally to support Boeing's fleet care program Goldcare, which the company sunsetted during the COVID-19 pandemic. Located near its existing Gatwick training campus, the hangar has a volume of around 160,000 ft.2. Its MRO capabilities include base maintenance, line maintenance, lease transitions and modifications work on Boeing 737NG and MAX, 777 and 787 aircraft.

A New Line Of Work

Credit: James Pozzi/Aviation Week

In October 2021, Boeing confirmed plans to open its first passenger-to-freighter (PTF) conversion line at Gatwick for the Boeing 737-800—bringing a new line of work to the site. The line opened this year, with the first project underway for Icelandic-based lessor Icelease. Dublin-headquartered ASL Aviation Holdings, which in March announced an order for 20 additional BCFs, also plans to convert 737-800s at the facility.

Undertaking PTF Work

Credit: James Pozzi/Aviation Week

As part of the freighter conversion work, technicians at the site will replace the passenger cabin with an interior designed for a cargo setup and add a large cargo door. Boeing says any scheduled maintenance checks on the aircraft are completed alongside the modification.

Boeing Seeks Capacity For Expanding Market

Credit: James Pozzi/Aviation Week

Capacity is a big driver of the decision to add a PTF conversion line at Gatwick. Kate Schaefer, Boeing's Vice President of commercial modifications, engineering and specialty products, says the aircraft manufacturer is looking to expand its footprint in PTF conversion lines. "There is a real focus on capacity—there is big demand for capacity at the moment so we're running lines all over the world," she says.

PTF Conversion Line To Bring Job Creation

Credit: James Pozzi/Aviation Week

The new conversion line will support around 130 jobs overall working on both commercial lines.

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Opened in 2019 as an MRO facility, Boeing's London Gatwick site is now undertaking passenger-to-freighter (PTF) conversion work. Here are some details about the site, which is undertaking its first PTF conversion.

James Pozzi

As Aviation Week's MRO Editor EMEA, James Pozzi covers the latest industry news from the European region and beyond. He also writes in-depth features on the commercial aftermarket for Inside MRO.

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Behind the Scenes at Boeing’s Largest MRO Site

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